Summary
Process Manufacturing is the method of producing goods by combining ingredients or raw materials using a formula or recipe. Leverage DiLytics pre-built content along with its groundbreaking technology to enable drill down to detail transactions, speed-of-thought performance, and intuitive data exploration.
Answer these questions
- How much less can we produce if a material replenishment is delayed by a month?
- How much can we increase our production quantity in the near-term if the actual demand is x% more than forcasted?
- Which planned batches in the next 2-3 weeks need to be firmed?
- What cost elements should we target to reduce production costs by x%?
- What's the timeliness of batch transactions on the floor?
- What's the difference between planned and actual material usage quantities?
- What's the trend of actual vs. expected yield?
- How much intermediate inventory is in quarantine, and what's the risk of it not being approved for further use?
- How many batches are scheduled vs. delayed? How does that impact how much we can produce?
Reporting dashboards and metrics
Batch status: View planned and firmed production batches to identify batches to firm and cancel (if not needed).
- Batch status
- Planned and actual start dates
- Start date variance in days
- Planned and actual completion dates
- Completion date variance
- Number of completed and closed batches
- Yield quantity
Material usage variance: Understand actual vs. planned material usage.
- Actual usage quantity
- Planned usage quantity
- Usage variance quantity
- Actual usage amount
- Planned usage amount
- Usage variance amount
- Batch count
Production batch transactions: Highlight the batches where manufacturing data entry didn’t occur during the planned or actual batch.
- Number of real-time transactions
- Number of out-of-range transactions
View recipe: View recipe master data.
- Recipe number and version
- Routing step number
- Formula number and version
- Product number
- UOM code
- Plan quantity for use in batch operations
Scrap: Understand the quantity, value, and reasoning for scrapping inventory so you can minimize losses.
- Scrap quantity
- Transaction type
- Product
- Inventory organization
Inventory Expiration: View expired and about-to-expired inventory (use it soon!)
- Number of expiring lots
- Expiration quantity
- Expiration Amount
- Lot number
- Lot status
- Product
- Sub inventory
Inventory by status: Identify inventory items in statuses such as quarantine, expired, or rejected.
- Number of lots
- Quantity
- Status
- Expiration date
- Lot number
- Item